Machine Shop

The Company :
Established in the year 1999 with CNC Lathe built with latest technology, by Three Mechanical Engineering Graduates having 12 years hands on experience in CNC Machine Operations, Process Engineering, Tooling, Assembly and Manufacture of Components and sub-assemblies.

The Mission :
Our company that partners Customers in their progress by excellence in service.

The Quality Policy
“We committed to supply components to satisfy the customer's stated and implied needs, through continually improving the effectiveness of the Quality Management System.”

Achieve through “Technology up gradation, Employees motivation and Customer Satisfaction measurement”.

Infrastructure :
Our company has equipped with state-of-the-art infrastructure which includes CNC Turning Centres, CNC VTL and CNC Verticall Machining centers. We also have conventional machines like All gear lathe, Center lathe, Milling, Drilling and Tapping machines.

In-house Design & Tool Room facility enable us to manufacture Jigs & Fixtures in time and results on-time sample and uninterrupted production.

Equipped with 3D CNC CMM, 2D CMM, Pneumatic Gauges for very accurate measurements and all other required Gauges and Instruments.

Also equipped with captive power generation so that 24 hours power supply ensures effective on time delivery.

Work Force:
More than 75 dedicated employees is an added strength to our organization.

Qualified and trained Engineers in the key areas like Planning, Production, Quality Assurance, and Maintenance drives our company towards our Objective.

Activities:
Manufacture of CNC machined precision Components used for “Automotive Engines, Industrial Valves, Textile Machines, Motor Pumps and other General Engineering Components”.

We undertake the parts for machining and manufactured from

•  Drawn bars of all type of General steels, Stainless Steels, Aluminum, Brass, Monel, Duplex, Haste alloy, 17-4PH, Inconel, Stellite etc.

•  Castings of Steel, Stainless Steel, Grey iron, Ductile iron, Aluminum, Phosphor bronze, and Special alloys.

•  Forgings of all type of steels, non-ferrous like Aluminum, Brass, Copper etc.

•  Investment castings of Steels and Stainless Steels.

•  Hard facing like Stellite-6 .

Process we are Capable :
CNC Turning, CNC Milling, Drilling, Tapping, Boring, Broaching, Key way Slotting, Burnishing, Honing, Grinding, Heat Treatment, Surface Treatment etc.

Machine Specifications


Specification of HMC

Make & Model

Table Size

Stroke X/Y/Z

ATC

Spindle Speed

Spindle Power-kw

Qty.

MORI SEIKI & MH 40

400x400

550x450x500

60

7000

11

1


Specification of CNC VTL

Make & Model

Swing Over Bed

Max. Turn Dia

Max. Turn. Length

Spindle Speed

Spindle Power-kw

Qty.

HWACHEON & VT550

820

650

700

1500

22/18 + Gear Box

1


Specification of CNC LATHE

Make & Model

Swing Over Bed

Max. Turn Dia

Max. Turn. Length

Spindle Speed

Spindle Power-kw

Qty.

ACE & Jobber

420

250

350

4000

7.5

1

LMW & Pilatus-L5

470

250

440

3500

7.5

2

SOM MECHANO & Classic 300

575

450

610

3000

15.0

1

HWACHEON & CUTEX 160

550

300

300

6000

7.5

1


Specification of CNC VMC

Make & Model

Table Size

Stroke X/Y/Z

ATC

Spindle Speed

Spindle Power-kw

Qty.

BFW & BMV 40 - TC20

700x400

510x410/460

20

6000

7.5

2

BFW & BMV 45 - TC24

800x430

600x450x500

24

6000

7.5

2

TAKUMI & V8

1000x510

810x510x560

20

8000

7.5

1

BFW & BMV 50 – TC20

1150x510

1020x510x600

20

6000

11.0

1


Specification of CNC GEAR HOBBING

Make & Model

Table Size

Stroke X/Y/Z

Spindle Speed

Spindle Power-kw

Qty.

HMT H400 4 AXES *

400

300

80 to 480

9 Kw

1

* Machine under order, expected to be commissioned shortly


CONVENTIONAL MACHINES

S.No.

Description

Make

Qty.

1

All Geared Lathe

Panther

1No.

2

Turret Lathe –MK-7B

Kirlosker

1No.

3

Center Lathe : 6 Feet

Kirlosker

1No.

4

Radial Drilling Machine - 11/2”

Eiffco

1No.

5

Bench Drilling Machine - 1/2”

Eiffco

1No.

6

Tapping Machine – M5 – M30

WMW

1No.

7

Heavy Duty Drilling

Eiffco

1No.


Tie-ups
We have tie-up with the foundry M/s AMTEK castings for supply G.I & S.G Iron.

INSPECTION FACILITIES

Description

Range in mm

Make

Year of Mfg.

Accuracy in mm

Calibration Agency

3D CNC CMM

600x700x500

Accurate

2005

0.003

Accurate

2D CMM

0-600

TRIMOS

2001

0.001

Roots Metrology

Profile Projector (Optical Comparator)

400

DELTRONIC

2005

0.001

Roots Metrology

Surface Roughness Tester (Electronic Profilo Meter)

0.01

Mitutoyo

2004

Ra 0.01

Roots Metrology

Hardness Tester

BHN,HRC&HRB

AKASH

2003

---

Roots Metrology

Granite Surface Table

1000 x 800

GMT

2001

00 Grade

Roots Metrology

Air Gauges

6 - 150

Accurate

2001

0.001

Roots Metrology

Beam Gauge

50 - 400

MG

2002

0.001

Roots Metrology

Slip Gauges

112 Pieces

USSR

2000

00 Grade

Roots Metrology

Digital Micrometer

0 - 75

Mitutoyo

2001

0.001

Roots Metrology

3 Point Internal Micrometer

17 – 70

Mitutoyo

2000

0.005

Roots Metrology

Depth Micrometer

0 – 50

Mitutoyo

2000

0.01

Roots Metrology

Digital Vernier Caliper

0 - 300

Mitutoyo

2001

0.01

Roots Metrology

Bore Dial Gauge

10.50 - 300

Mitutoyo

2001

0.001/ 0.01

Roots Metrology

Depth Vernier Caliper

0 - 300

Mitutoyo

2000

0.02

Roots Metrology

Plug Gauges

0.8-120

HIP

---

--

Roots Metrology

Ring Gauges

6-310

HIP

---

---

Roots Metrology

Bore Micrometer

5 - 25

Mitutoyo

2000

0.01

Roots Metrology


Quality system

ISO 9001-2000 Quality Management System Implemented in the year 2003 onwards, Certified by M/s. “UL', USA

TS16949 Certificate targeted June-2007


Our Major Customer Manufacturing

1. DRESSER VALVE INDIA , Coimbatore . : Control Valves

2. CATERPILLAR INDIA PVT. LTD., Hosur. : Diesel Engines

3. RIETER LMW, (100% EOU), Coimbatore . : Textile Machines

4. ALSTOM Limited, Pallavaram,Chennai : Transmission & Distribution Equipments

5. KIRLOSKAR TOYADA TEXTILE MACHINERY LTD. : Textile Machines

6. FAIVELEY TRANSPORT INDIA PVT. LTD. : Railway Signaling & controlling equipments


DIRECT EXPORTS

PFI , USA . : Automobile parts

NDC Infrared Engineering Ltd., UK : Flow Metering Pumps

DRESSER VALVES, Saudi Arabia : Valves

IDEX Corporation, USA : Metering Pump Parts


Type of Components Manufactured

•  Engine Components :

Rocker Arm Shaft & Bracket, Adapter & Bonnet , Fuel Injection Nozzle.

Water Regulator ,Bridge Valve etc.

•  Valve Components :

Valve Body, Bonnet, Ball, Seat Ring & Plug, Sleeves, Gages, Disc, Carrier, Stems etc.

•  Textile Machine Components:

Clamping Levers & Fixing Levers , Bushes & Couplings , Brackets, Lifter arm bracket, etc.

•  Automobile Components :

Fuel Pump Body & Cover , Disc Brake Cylinder Body etc.

•  Motor Pump Parts:

Sleeves & Bushes , Impeller & Diffuser , Stage Housing & Shaft etc.

•  Railway Signaling & Control Parts:

Spheres, Valve Seating, Adapters, Diaphragm Clamp, Membrane Clamp, Relay Body&Cover etc.